I-WSFM1300C Automatic Paper PE Extrusion Coating Machine

Incazelo emfushane:

I-WSFM series extrusion coating lamination machine iyimodeli entsha kunazo zonke, evezwe ngesivinini esikhulu nokusebenza okukhaliphile, ikhwalithi yokunamathela ingcono futhi imoshe kancane, ifakwe i-auto splicing, i-shaftless unwinder, i-hydraulic compounding, i-corona esebenza kahle kakhulu, i-auto-height adjusting extruder, i-pneumatic trimming kanye isistimu yokubuyisela emuva ukungqubuzana okukhulu.


Imininingwane Yomkhiqizo

Ividiyo Yomkhiqizo

Imingcele Yezobuchwepheshe

Faka i-laminating resin I-LDPE, PP njll
Isisekelo sempahla iphepha (80-400g/m²)
Isivinini esikhulu sokusebenza 300m/min(isivinini sokusebenza sincike kubukhulu bokunamathela, ububanzi)
Ububanzi be-coating 600-1200, ububanzi roller umhlahlandlela: 1300mm
Ukuqina kwe-coating 0.008—0.05mm (Isikulufu esisodwa)
Iphutha lokujiya koqweqwe ≤±5%
Ibanga lokusetha i-Auto tension 3-100kg imajini egcwele
Ubuningi be-extruder obukhulu 250 kg/h
I-roller yokupholisa ehlanganisiwe ∅800×1300
Isikulufa Ububanzi ∅110mm isilinganiso35:1
I-diameter yokukhulula enkulu ∅1600mm
Ubukhulu bobubanzi bokubuyisela emuva ∅1600mm
Khipha ukhiye wephepha :3″6″ kanye nobubanzi bomgogodla wephepha lokuhlehlisa:3″6″
I-Extruder idonsa ngama-45kw
Amandla aphelele cishe 200 kw
Isisindo somshini cishe 39000kg
Ubukhulu bangaphandle 16110 mm×10500 mm × 3800 mm
Umbala womzimba womshini Okumpunga nokubomvu

Imininingwane Yezisetshenziswa Eziyinhloko

1. Hlehlisa ingxenye (nge-PLC, i-servo unwinding)

1.1 Khipha uhlaka

Isakhiwo: Uhlaka lwe-Hydraulic shaft-less unwinding

I-BA series splicer yakha ingxenye ebalulekile yolayini we-lamination futhi ifakwe phezu kwesitendi sokugoqwa ngaphansi kwesakhiwo sebhuloho. Ivumela ukuqhubeka nokusebenza komqulu wephepha okhona uye kumqulu wephepha olandelayo ngaphandle kokumiswa kokukhiqiza.

Ngaphakathi kwamafreyimu aseceleni okuhlanganisa kukhona amakhanda ahlanganisayo angu-2 kanye nesigaba sokusekela esinyakazayo. Ngaphezulu kwawo kukhona ama-nip rolls angu-2.

I-capstan roll, i-reverse idler roll kanye nesistimu yokudansa ephindwe kabili yakha isigaba sokuqongelela amaphepha esikwazi ukuqongelela iphepha elifika ngokuphindwe ka-4 ubude be-splicer.

Umshini usebenza ngephaneli yokusebenza emshinini

Isivinini sokuxhumanisa iphepha I-Max.300m/min

a)lapho amandla ephepha angaphezu kuka-0.45KG/mm, ubuningi. 300m/min.

b)lapho amandla ephepha angaphezu kuka-0.4KG/mm, ubuningi. 250m/min.

c)lapho amandla ephepha angaphezu kuka-0.35KG/mm, ubuningi. 150m/min.;

Ububanzi bephepha

Ubukhulu. 1200mm

Okuncane. 500mm

Isivinini CE-300

Ubukhulu. 300m/min

Idatha ye-pneumatic

Setha i-pressure 6.5 bar

Okuncane. ingcindezi 6 bar

Imodeli CE-300

Amandla angu-3.2kVA, 380VAC/50Hz/20A

Lawula i-voltage 12VDC/24VDC

1.1.1 I-hydraulic shaft spindle spindle spindle ezimele yohlobo lwengalo yesiteshi sokusebenza ephindwe kabili, ngaphandle kwe-air shaft, ukulayishwa kwe-hydraulic, yonga izindleko zokulayisha isakhiwo semishini. Ukushintshanisa okuzenzakalelayo kwe-auto reel ye-AB shaft, ukumosha okuncane kwezinto.

1.1.2 Ubukhulu. Ukuvula ububanzi: ¢1600mm

1.1.3 Ibanga lokusetha i-Auto tension :3—70kg imajini egcwele

1.1.4 ukunemba kokuqina: ± 0.2kg

1.1.5 ingqikithi yephepha:3” 6”

1.1.6 Uhlelo lokulawula ukushuba: uhlobo lwe-shaft lomtshina we-tension by precision potentiometer ukuthola ukungezwani, ukulawulwa okumaphakathi kwe-PLC ehlelekayo

1.1.7 Isistimu yokulawula idrayivu:I-PIH cylinder braking, impendulo yesishumeki esijikelezayo ngokushesha, ukunemba kokulawula i-valve elawula i-loop control evalayo, isilawuli esihlelekayo se-PLC isilawuli esimaphakathi

1.1.8 Ukuhlelwa kwe-tension :Ngokunemba kokusetha kwevalvu elawula ukucindezela

1.2 Ukugcina uhlobo lokukhetha okuzenzakalelayo, idivayisi yokusika

1.2.1 Ukugcina okuqhutshwa isibhafa semotor ye-pneumatic, qinisekisa ukushuba okuzinzile lapho ukha iphepha.

1.2.2 isakhiwo sokusika esihlukene

1.2.3 PLC ibala ngokuzenzakalelayo isivinini esisha sokujikeleza kwe-shaft, futhi ugcine isivinini ngesivinini somugqa omkhulu

1.2.4 Thola i-roller yokucindezela okubalulekile, i-cutter material ephukile .tension control change, ukusetha kabusha konke kungaqeda ngokuzenzakalelayo

1.2.5 Ukushintsha i-alamu yangaphambili,: ububanzi bomsebenzi lapho ufinyelela ku-150mm., Umshini uzokhala

1.3 Ukulawula ukulungisa: i-photoelectric putter rectifying system (isakhiwo se-bst)

2. Corona (Yilian customized)

Amandla okwelapha iCorona :20 kw

3. Iyunithi ye-Hydraulic lamination:

3.1 Ama-roller amathathu anesakhiwo esiyinhlanganisela, i-back press roller, angenza amandla ebhere elihlanganisiwe aqine, aqine.

3.2 Ukuhlutshwa kwerola yerabha ye-silicon: umkhiqizo oyinhlanganisela kulula ukuwulunguza kurola opholile, iHydraulic ingacindezela ngokuqinile.

3.3 Isakhiwo sokucaba ifilimu egobile,: ingenza ifilimu isetshenziswe ngokushesha

3.4 I-Compound feed material adjust roller inganqoba ukujiya kwefilimu ngokungalingani nokunye ubuthakathaka

3.5 I-high pressure blower imunca unqenqema lwe-scrap ngokushesha.

3.6 Irola lokusika eliyinhlanganisela

3.7 I-Compound roller ishayelwa yinjini ngokuncika

I-3.8 I-Compound roller driven motor ilawulwa isilawuli samafrikhwensi sase-Japan

Ukucaciswa:

(1) i-roller yenhlanganisela:¢ 800 × 1300mm 1pcs

(2) irabha roller: ¢ 260 × 1300mm 1pcs

(3) cindezela i-roller:¢ 300 × 1300 mm 1pcs

(4) ukuhlanganisa isilinda kawoyela:¢63 × 150 2pcs

(5) hlubula i-roller:¢130 × 1300 1pcs

(6) 11KWmotor (SHANGHAI) 1set

(7) 11KW Frequency converter (JAPAN YASKAWA)

(8) zungezisa isixhumi: (2.5"2 1.25"4)

4. I-Extruder (ukulungiswa kobude obuzenzakalelayo)

4.1 Screw diameter:¢ 110,I-Extruder Max cishe:250kg/h (ubuchwepheshe baseJapane)

4.2 T-die (Taiwan GMA)

4.2.1 Ububanzi besikhunta: 1400mm

4.2.2 Isikhunta ububanzi obusebenzayo:500-1200mm

4.2.3 Igebe lezindebe zokubunjwa: 0.8mm, ukujiya kokumboza: 0.008—0.05mm

4.2.4 Iphutha lokujiya kokunamathela:≤±5%

4.2.5 Ishubhu yokushisisa kagesi ngaphakathi kokushisisa, ukushisa okuphezulu ngempumelelo, izinga lokushisa likhuphuka ngokushesha

4.2.6 Iphaseji elivaleke ngokuphelele, Ukulungiswa kobubanzi bokugxumeka

4.3 Amadivayisi enethiwekhi ashintsha ngokushesha

4.4 Ukuhamba phambili nangemuva, kungaziphakamisa ngokuzenzakalelayo iTrolley, phakamisa ibanga:0-100mm

4.5 Isikhunta 7 izindawo zokulawula izinga lokushisa. Isikulufa sokulawula izinga lokushisa kwesigaba sesi-8. isixhumi sokulawula izinga lokushisa kwendawo engu-2 sisebenzisa amayunithi okushisa e-infrared.

4.6 Ibhokisi legiya elikhulu Lokunciphisa amandla, IZINYO ELIQINILE (Guo tai guo mao)

4.7 Isilawuli sezinga lokushisa esizenzakalelayo sokulawula izinga lokushisa

Izingxenye eziyinhloko:

(1) 45kw AC motor (SHANGHAI)

(2) 45KW isiguquli sefrikhwensi (JAPAN YASKAWA)

(3) Digital lokushisa isilawuli 18pcs

(4) 1.5KW umshini wokuhamba

5.Idivayisi yokunquma ummese oyindilinga we-Pneumatic

5.1 Idivaysi yokulungisa i-trapezoidal screw transverse, shintsha ububanzi bokusika bephepha

5.2 I-Pneumatic Pressure cutter

5.3 5.5kw high pressure onqenqemeni ukumunca

6.Iyunithi Yokubuyisela emuva :Isakhiwo se-3D esindayo somsebenzi

6.1 Uhlaka Lokubuyisela emuva:

6.1.1 Iziteshi zikagesi zohlobo lwe-Friction double umshini wokubuyisela emuva, ukusika okuzenzakalelayo okunesivinini esikhulu kanye nokukha impahla eqediwe, ukuthulula okuzenzakalelayo.

6.1.2 Ubukhulu. ukuhlehlisa ububanzi:¢ 1600 mm

6.1.3 isivinini sokugoqa:1r/min

6.1.4 ukungezwani: 3-70kg

6.1.5 Ukunemba kweTension:± 0.2kg

6.1.6 ingqikithi yephepha: 3" 6"

6.1.7 Uhlelo Lokulawula Ukuqina: I-cylinder cushion intanta isakhiwo sohlobo lwerola elintantayo, i-tension itholwa nge-precision potentiometer, futhi isilawuli esihlelekayo se-PLC silawula ukungezwani phakathi nendawo. (Japan SMC low friction cylinder) 1 isethi

6.1.8 Uhlelo Lokulawula Idrayivu: 11KW idrayivu yemoto, impendulo yesivinini se-rotary encoder, isilawuli se-Senlan AC inverter dual closed-loop control, isilawuli esihlelekayo se-PLC esiphakathi nendawo. 1 isethi

6.1.9 Isilungiselelo Sokushuba Kanjalo: Ukusetha Isilawuli Sokucindezela Okuqondile (Japan SMC)

6.1.10 Ukulungiselelwa kwe-Taper tension: kusethwe ngokungafanele isikrini sekhompyutha, isilawuli se-PLC, ukuguqulwa ngesilinganiso sikagesi/somoya (i-Japan SMC)

6.2 Idivayisi Yokudla Okuzenzakalelayo Nokusika

6.2.1 Ama-Splicing Support Rollers alawulwa yi-PLC ukushayela injini ukubamba impahla kude nerola yokuhlikihla.

6.2.2 Indlela Yokusika Ezizimele Esebenzisa Amanzi

6.2.3 PLC ukubala okuzenzakalelayo kwenqubo yokukha, ukushintshwa kwevolumu kuqedwa ngokhiye

6.2.4 Umsebenzi Wokusekela Irola, Impahla Esikayo, Ukusetha Kabusha, njll. Kuqedwe Ngokuzenzakalelayo

6.2.5 Imininingwane

(1) I-Friction roller: ¢700x1300mm ibha engu-1

(2) Injini evunguzayo: 11KW (Shanghai Lichao) isethi engu-1

(3) Ibhokisi legiya elehlisela phansi: isinciphisi segiya le-helical eliqinile (Thailand Mau)

(4) Inverter: 11KW (Japan Yaskawa) 1 isethi

(5) Ibhokisi legiya le-roller lokusekela: Isethi engu-1 yamandla

(6) Isinciphisi sesivinini: izinyo eliqinile 1 isethi yamandla

(7) Isinciphisi sesivinini esiginqikayo: Isethi yamandla e-1

(8) Ukushaja isiteshi se-hydraulic

7.I-Auto air shaft puller

8.Isigaba seDrayivu

8.1 Injini eyinhloko, ibhande lokudlulisela lithatha ibhande elihambisanayo

8.2 Injini ehlanganisayo, ebuyisela emuva futhi eqaqa: Ibhande lokushayela lithatha igiya le-arc, iketango kanye nokuhanjiswa kwebhande elivumelanayo

8.3 Ibhokisi legiya lokushayela eliyinhloko: Igiya le-helical elicwiliswe ngamafutha, Isakhiwo sokuhambisa igiya le-helical

9.Iyunithi yokulawula

Ikhabethe likagesi elizimele, isilawuli esimaphakathi, indawo eyinhlanganisela enokusebenza kwekhabhinethi yokulawula okumaphakathi. Isistimu yokuzenzakalela komshini isebenzisa isethi yedivayisi ye-PLC (i-hollsys) enekhono eliphezulu lokucubungula, kanye namasignali engxoxo yomshini womuntu kusetshenziswa ukuxhumana kwenethiwekhi phakathi kwesixhumi esibonakalayo. I-PLC, iyunithi ye-extrusion, isixhumi esibonakalayo sengxoxo yomshini womuntu phakathi kwesistimu yokushayela futhi akha uhlelo oludidiyelwe lokulawula oluzenzakalelayo. Kunoma imaphi amapharamitha angasethwa, ngokubala okuzenzakalelayo, inkumbulo, ukutholwa, i-alamu, njll. Ingabe ukungezwani kwedivayisi yesibonisi esibonakalayo, isivinini, ukujiya kokumboza, isivinini kanye nesimo sokusebenza esihlukile.

10. abanye

11.1 I-Roller Yomhlahlandlela: I-anodization eqinile ye-aluminium alloy guide roll, inqubo yokunyakaza

11.2 Imishini kagesi ephansi ye-France Schneider, i-omron Japan, njll.

11.izingxenye brand

11.1 PLC (Beijing Hollysys)

11.2 Isikrini sokuthinta (TAIWAN)

11.3 i-frequency converter: Japan Yaskawa

11.4 Injini eyinhloko: SHANGHAI

11.5 isilinda esiphansi sokungqubuzana (i-Japan SMC)

11.6 AC CONTACTOR (Schneider)

11.7 inkinobho (Schneider)

11. I-Static mixer (i-Taiwan)

11.9 ivalve elawula umfutho we-cylinder (Taiwan)

11.10 I-valve yokushintshanisa kazibuthe (i-Taiwan)

11.11 ukunemba kwevalvu elawula ingcindezi (SMC)

12.Ikhasimende lizihlinzeka ngezinsiza

12.1 Indawo yezinsiza kanye nesisekelo

12.2 Ukuhlinzekwa kwezinsiza zeKhabhinethi kagesi yoMshini

12.3 Ukuhlinzekwa kwamanzi ezinsizeni zomshini ngaphakathi nangaphandle kwesango (umthengi ulungisa isiqandisi samanzi)

12.4 Ukuhlinzekwa kwegesi emshinini ofakwe ngaphakathi nangaphandle kwesisu

12.5 Ipayipi lokukhipha umoya nefeni

12.6 Qoqa, ulayishe futhi uthulule isisekelo sempahla ithuluzi eliqediwe

12.7 Ezinye izinsiza ezingabaliwe kwinkontileka

13. Uhlu lwezingxenye eziyisipele:

Cha. Igama Ukucaciswa.
1 Thermocouple 3M/4M/5M
2 Isilawuli sezinga lokushisa u-Omron
3 I-valve ye-micro-regulating 4V210-08
4 I-valve ye-micro-regulating 4V310-10
5 i-proximity switch 1750
6 Ukudluliselwa okuqinile 150A kanye 75A
7 ukushintsha ukuhamba 8108
10 Iyunithi yokushisa ϕ90*150mm,700W
11 Iyunithi yokushisa ϕ350*100mm, 1.7KW
12 Iyunithi yokushisa 242*218mm, 1.7KW
13 Iyunithi yokushisa 218*218mm, 1KW
14 Iyunithi yokushisa 218*120mm,800W
15 Inkinobho ye-Schneider ZB2BWM51C/41C/31C
16 iqhude lomoya  
17 Itheyiphu yokushisa ephezulu 50mm*33m
18 i-tellon tape  
19 Ikhava ye-Corona roller 200*1300mm
20 Ishidi lethusi  
21 isihlungi sesikrini  
22 Zungezisa imifantu 150*80*2.5
23 isixhumi se-pneumatic  
24 isibhamu somoya  
25 amanzi ahlangene 80A kanye 40A
27 izikulufu nabanye  
28 iketango lokudonsa  
29 ibhokisi lamathuluzi  

Izingxenye eziyinhloko nesithombe:

Izingxenye eziyinhlokoINDLELA I-WSFM1300C Automatic Extrusion Coating Machine
I-Extruder I-extruder elungisa ukuphakama okuzenzakalelayoInjini: 45KW

Isikulufa Ububanzi: 110mm

 asdada1
Amayunithi okushisa e-infrared  esho2
Ngiyafa I-Taiwan GMAUbubanzi: 1400 mm  asdada3
Isakhiwo sokukhulula  300m/min ukuhlanganisa okuzenzakalelayo  asdada4
I-hydraulic shaftless unwinder3/6inch paper core,

Umsebenzi onzima

 asho5
Ukwelashwa kweCorona 20KW, Yilian egcizelele   esho6
Umhlahlandlela wewebhu Isakhiwo se-BST  esho7
Ibhuloho Izinto ze-aluminium  esho8
I-roller ehlanganisiwe Ф800mm, i-chrome eqinile 0.07mm  esho 9
Ingxenye ehlanganisayo Isistimu yokuvikela ingcindezi ye-Hydraulic, isibopho esingcono, ingcindezi ifana kakhulu, ikhwalithi yokunamathela ingconoIsistimu yokuvala itheyiphu ezenzakalelayo  asdada10
Idivayisi yokusika I-Taiwan Pneumatic trimmingI-blade engezansi:

Ø 150 × Ø120×17-13

I-blade ephezulu:Ø 150 × Ø80×2.5

 asdada11
I-Edge blower Uhlobo lokumunca umoya, 5.5KW  asdada12
Ukubuyisela emuva isakhiwo 300m/min ukuhlehlisa okuzenzakalelayoI-Heavy duty friction rewinding (i-patent yasefekthri)  asdada13
Umdonsi we-ekseli Ukuze ukhiphe futhi ufake i-airshaft ngokuzenzakalelayo  asdada14
I-inverter yemvamisa Japan Yaskawa  asdada15

Inqubo Yezobuchwepheshe

I-Unwinder(Auto splicer) → isiqondiso sewebhu → I-Corona treater → I-Extrusion kanye nengxenye yokuhlanganisa I-Edge Trimming → Ukuhlehlisa


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