● Isistimu: Isilawuli sokunyakaza kwe-Japanese YASKAWA High speed
● Uhlelo Lokudlulisela: I-Taiwan Yintai
● Izingxenye zikagesi: Isi-French SCHNEIDER
● Izingxenye Zomoya: I-SMC yaseJapane,
● Izingxenye Zogesi Wezithombe: I-OMRON yesiJapane
● Isiguquli: YasKAWA yesiJapane
● Servo motor: Japanese YASKAWA
● Isikrini sokuthinta: I-Japanese PRO-FACE
● I-Main Motor: I-Taiwan FUKUTA
● I-Bearing: Japanese NSK
● Iphampu yevacuum: Germany BECKER
(1) Isiphakeli sephepha esizenzakalelayo se-servo.
(2) Ukujikeleza okuzenzakalelayo, ukuxuba kanye nesistimu yokunamathisela yeglue encibilikayo eshisayo neglue ebandayo.
(3) Itheyiphu yephepha elincibilika ngokushisayo ihambisa, ukusika, nokunamathisela amakhona ebhokisi lekhadibhodi ngenqubo eyodwa.
(4) Isiphephetha-moya esidonsa i-vacuum ngaphansi kwebhande lokuthutha singagcina iphepha elinamathiselwe namathiselwe ekuphambukeni.
(5) Iphepha elinamathiselwe nekhadibhodi elingaphakathi lisebenzisa irobhothi le-Yamaha nohlelo lokumisa ikhamera ukuze lubonakale ngendlela efanele. Iphutha lokubona ngu-±0. 1mm.
(6) I-box gripper ingaqoqa ngokuzenzakalelayo futhi ilethe ibhokisi ku-wrapper.
(7) Isisonga singaqhubeka nokuletha amabhokisi, ukugoqa, ukusonga izindlebe nezinhlangothi zephepha bese kwakheka ibhokisi ngenqubo eyodwa.
(8) Wonke umshini usebenzisa isilawuli sokunyakaza kwesivinini esiphezulu, irobhothi le-Yamaha kanye nesistimu yokumisa ikhamera kanye ne-HMI yesikrini sokuthinta ukuze wenze amabhokisi ngokuzenzakalelayo ngenqubo eyodwa.
(9) Ingakwazi ukuxilonga ngokuzenzakalelayo izinkinga kanye ne-alamu ngokufanele.
I-RB185A I-Automatic rigid box maker | |||
1 | Usayizi wephepha(A×B) | Amin | 120mm |
Amax | 610 mm | ||
Bmin | 250mm | ||
Bmax | 850 mm | ||
2 | Ukujiya kwephepha | 100-200g/m2 | |
3 | Ubukhulu bekhadibhodi(T) | 0.8-3mm | |
4 | Usayizi womkhiqizo(ibhokisi) oqediwe(W×L×H) | Wmin | 50mm |
Wmax | 400mm | ||
Lmin | 100mm | ||
Lmax | 600mm | ||
Hmin | 12mm | ||
Hmax | 185 mm | ||
5 | Usayizi wephepha eligoqiwe (R) | Rmin | 10mm |
I-Rmax | 100mm | ||
6 | Ukunemba | ±0.10mm | |
7 | Isivinini sokukhiqiza | ≤30 amashidi/min | |
8 | Amandla emoto | 17.29kw/380v 3 isigaba | |
9 | Amandla heater | 6 kw | |
10 | Ukunikezwa komoya | 50L/min 0.6Mpa | |
11 | Isisindo somshini | 6800kg | |
12 | Ubukhulu bomshini | L7000×W4100×H3600mm |
● Ibhokisi Max.&Min. osayizi bangaphansi kosayizi wephepha kanye nekhwalithi.
● Ijubane lomshini lincike kumasayizi amabhokisi
● Ubude bokunqwabelanisa amaphepha: 300mm (Ubukhulu)
● Umthamo wethangi leglue: 60L
● Isikhathi seshifu yomsebenzi yesisebenzisi esinekhono sisuka komunye umkhiqizo siye komunye: 45min
● Uhlobo lwephepha:1, 2, 3
Umenzi webhokisi eliqinile othomathikhi wakhiwe i-Gluer (iyunithi yokuphakela amaphepha ne-gluing), Yangaphambili (iyunithi yokunamathisela enamakhona amane), i-Spotter (iyunithi yokumisa) kanye ne-Wrapper (iyunithi yokugoqa ibhokisi), alawulwa nge-PLC imodi yokuxhuma.
(1)I-Gluer (iyunithi yokuphakela iphepha kanye ne-gluing)
● Isiphakeli sephepha esiklanyelwe i-servo esisha sithatha uhlobo lokusunduza ngaphambi kokumunca ukuze kudluliswe iphepha eligwema kahle izingcezu ezimbili zamaphepha ukuthi zingangeni emshinini.
● Isistimu kawoyela ogxilile iqinisekisa ngokugcwele ukuthi ingxenye ngayinye iyagcoba futhi isebenza kahle.
● I-glue tank inezinga lokushisa elingaguquki, lizixuba ngokuzenzakalelayo, lihlunge futhi linamathisele ekujikelezeni. Inama-valve ashintsha ngokushesha angasiza umsebenzisi ukuthi ahlanze ama-gluing roller ngokushesha emizuzwini emi-3-5.
● Iphampu ye-diaphragm yohlobo lwe-pneumatic ingasebenzisa kokubili ingcina emhlophe neglue encibilikayo eshisayo.
● Idivayisi yokuzikhethela: imitha ye-glue ye-viscosity, lawula ngesikhathi esifanele i-viscosity yeglue.
● Amarola eglue e-Chromed asebenza kumaglue ahlukene, afaka ukuqina.
● I-copper scraper line-ethintwa ku-glue roller, ihlala isikhathi eside.
● Isondo lesandla sokulungiswa okuncane lilawula kahle ukujiya kweglue.
(2)Okwangaphambili (iyunithi yokunamathisela enamakhona amane)
●Ikhadibhodi isitaki esisheshayo nesiguquguqukayo, (Ubukhulu. Ubude 1000mm.) Ukuphakela amakhadibhodi ngokuzenzakalelayo ngaphandle kokuma
●Itheyiphu yephepha elincibilika ngokushisayo ihambisa ngokuzenzakalelayo, iyasikwa futhi inamathisele amakhona amane.
●I-alamu ezenzakalelayo yetheyiphu yephepha elincibilikayo iyaphela
●Ibhande le-auto conveyer lixhunywe ku-Former ne-Spotter.
●Isiphakeli sekhadibhodi singagada ngokuzenzakalela ukusebenza ngokuya ngemishini ekumodi yokuxhumanisa.
(3) I-Spotter (iyunithi yokumisa)
●Ibhande elinombala omnyama nomhlophe elinefeni yokudonsa ivacuum ligcina iphepha elinamathiselwe ngaphandle kokuchezuka
●Amabhokisi ekhadibhodi ahanjiswa ngokuqhubekayo esiteshini sokuma.
●I-YAMAHA 500 Mechanical arm(irobhothi) enamakhamera we-3 HD wesistimu yokumisa, ukunemba +/-0.1mm.
●Amakhamera amabili phezulu kwebhande ukuze abambe ukuma kwephepha, ikhamera eyodwa ngaphansi kwebhande ukuze ibambe ukuma kwebhokisi lekhadibhodi.
●Wonke iphaneli yokulawula izithonjana kulula ukuyiqonda nokusebenza.
●Ibhokisi ledivayisi yokucindezela ngaphambilini, lungisa iphepha nebhokisi ngokuqinile futhi ukhiphe ibhamuza
(4) Isisophu (iyunithi yokugoqa)
● Idivaysi yokubamba ingaphakamisa ibhokisi ngesilinda somoya esigwema ngokuphumelelayo imihuzuko yephepha.
● Yamukela isistimu ye-servo ye-YASKAWA kanye nesakhiwo sokulawula umoya ukuze usonge ibhokisi, ukulungiswa okusheshayo kwedijithali kosayizi.
● Faka amasilinda omoya ezindlebeni ezigoqekayo zephepha, ezingaqedela isicelo sebhokisi elihlukile.
● Ingakwazi ukuqeda ibhokisi lezinqubo zokugoqa kanye nokugoqeka okuningi.(Ubukhulu izikhathi ezingu-4)
● Idizayini engekho phakathi kwesikhunta, gwema ngempumelelo inkinga yokuhlanza isikhunta, okwenze usayizi wokugoqa wajula(Ubukhulu 100mm)
● Ikhava yokuphepha ebukeka kahle.
● Isixhumi esibonakalayo esizimele sokusonga iyunithi zenza ukulungiselelwa kube lula kakhulu.
● Ibhande le-Conveyor liqoqa ngokuzenzakalelayo amabhokisi futhi liwakhiphe ku-Wrapper.
1. Izidingo Zomhlaba
Umshini kufanele ugxunyekwe endaweni eyisicaba futhi eqinile engaqinisekisa ukuthi unomthamo owanele wokulayisha (cishe 500kg/m2). Eduze komshini kufanele kugcine isikhala esanele sokusebenza nokulungiswa.
2.Usayizi
-3 Abasebenzi: I-opharetha eyinhloko engu-1, 1(0) ilayisha impahla, 1 iqoqa ibhokisi
Qaphela: Umshini unezikhombisi-ndlela ezimbili. Amakhasimende angakhetha isiqondiso futhi afake umshini ngendawo engcono kakhulu elula. Lapha nezakhiwo ezimbili zereferensi yakho.
A.
B
3. Izimo ze-Ambient
● Izinga lokushisa: izinga lokushisa le-ambient kufanele ligcinwe cishe ku-18-24°C(I-air-conditioner kufanele ifakwe ehlobo.)
● Umswakama: Umswakama kufanele ulawulwe cishe ngo-50% -60%.
● Ukukhanyisa: ngaphezu kwe-300LUX engaqinisekisa ukuthi izingxenye ze-photoelectric zingasebenza njalo.
● Ukuba kude negesi kawoyela, amakhemikhali, i-asidi, i-alkali, izinto eziqhumayo nezivuthayo.
● Ukugcina umshini ungadlidlizi futhi unganyakazi futhi ube seduze kwemishini kagesi enenkambu ye-electromagnetic ene-frequency ephezulu.
● Ukuyigcina ingachayeka elangeni.
● Ukuyigcina ingavuthelwa isiphephetha-moya ngokuqondile.
4. Izidingo Zezinto Zokusebenza
● Iphepha namakhadibhodi kufanele kugcinwe kucaba ngaso sonke isikhathi. Umswakama wamakhadibhodi kufanele ugcinwe uzungeze i-9% -13%
● Iphepha elenziwe nge-laminated kufanele licutshungulwe ngokwe-electro-statically in double-side.
5. Umbala wephepha elinamathiselwe ufana noma ufana nalowo webhande lokuhambisa (omnyama), futhi omunye umbala we-tape enamathiselwe kufanele unamathele ebhande lokuhambisa.
6. Ukunikezwa kwamandla: 380V/50Hz 3phase (ngezinye izikhathi, kungaba ngu-220V/50Hz, 415V/Hz ngokwezimo zangempela emazweni ahlukene).
7. Ukunikezwa komoya: I-atmospheres engu-6 (ukucindezela komkhathi), 50L/min. Izinga lomoya eliphansi lizobangela ikakhulukazi izinkinga emishinini. Kuzokwehlisa kakhulu ukwethembeka nempilo yesistimu ye-pneumatic, okuzoholela ekulahlekeni kwe-lager noma umonakalo ongadlula kakhulu izindleko nokugcinwa kwalolu hlelo. Ngakho-ke kufanele inikezwe ngobuchwepheshe nohlelo oluhle lokuhlinzeka komoya kanye nezakhi zazo. Okulandelayo izindlela zokuhlanza umoya kuphela ezibhekiswe kuzo:
1 | I-air compressor | ||
3 | Ithangi lomoya | 4 | Isihlungi samapayipi amakhulu |
5 | Ukomisa isitayela esipholile | 6 | Isihlukanisi senkungu kawoyela |
● I-compressor yomoya iyingxenye engajwayelekile yalo mshini. Lo mshini awunikezwanga nge-compressor yomoya. Ithengwa ngamakhasimende ngokuzimela.
● Umsebenzi wethangi lomoya:
a. Ukupholisa umoya ngokwengxenye ngezinga lokushisa eliphakeme eliphuma ku-compressor yomoya ngethangi lomoya.
b. Ukuzinzisa ingcindezi esetshenziswa ama-elementi e-actuator kuzinto zomoya.
● Isihlungi esikhulu sepayipi siwukukhipha i-oyela distin, amanzi nothuli, njll. emoyeni ocindezelwe ukuze kuthuthukiswe ukusebenza kahle kwendawo yokomisa inqubo elandelayo nokwelula impilo yesihlungi esinemba nokomisa ngemuva. .
● Ukomisa isitayela sokupholisa ukuhlunga nokuhlukanisa amanzi noma umswakama emoyeni ocindezelwe ocutshungulwa indawo epholile, isihlukanisi samanzi kawoyela, ithangi lomoya kanye nesihlungi samapayipi amakhulu ngemva kokukhishwa komoya ocindezelwe.
● Isihlukanisi senkungu kawoyela siwukuhlunga futhi sihlukanise amanzi noma umswakama emoyeni ocindezelwe ocutshungulwa ukomisa.
8. Abantu: ngenxa yokuphepha komsebenzisi kanye nomshini, nokusebenzisa ngokugcwele ukusebenza komshini nokunciphisa izinkinga nokwelula ukuphila kwawo, abantu abangu-2-3, ochwepheshe abanekhono abakwazi ukusebenzisa nokugcina imishini. wabelwe ukusebenza umshini.
9. Izinto ezisizayo
● Itheyiphu yeglue encibilikayo eshisayo: Indawo encibilikayo: 150-180°C
● Iglue: iglue yezilwane (ijeli yejeli, ijeli yeShili), ukucaciswa: isitayela esomile esisheshayo esisheshayo
UKUBUKA | Amabhulokhi we-jelly nge-amber ekhanyayo ekhanyayo noma umbala ophuzi okhanyayo |
I-VISCOSITY | 1400±100CPS@60℃ ngaphambi kokuhlanjululwa (Kusekelwe ku-BROOKFIELD MODEL RVF) |
TEMPERATURE | 60 ℃ - 65 ℃ |
ISIVIVINYO | 20 - 30 izingcezu ngomzuzu |
I-DILUTION | Dilution ngamanzi kuze kufike ku-5% - 10% wesisindo se-adhesive |
OKUQUKETHWE OKUQINILE | 60.0±1.0% |
ISITHOMBE |
● Imodeli ingaba ngokhuni, ipulasitiki, i-aluminium (ngokomkhiqizo wokukhiqiza).
Ngokhuni Inani elincane Izindleko eziphansi. | |
Ipulasitiki Ubuningi≥ 50,000.00 Okuhlala isikhathi eside. | |
I-Aluminium Ubuningi≥100,000.00 Ukunemba okuhlala isikhathi eside nokuphezulu. |
Isetshenziselwa ikakhulukazi ukusika izinto ezifana ne-hardboard, amakhadibhodi wezimboni, amakhadibhodi ampunga, njll.
Kudingeka izincwadi ezinoqwembe oluqinile, amabhokisi, njll.
1. Ukuphakela usayizi omkhulu amakhadibhodi ngesandla kanye nosayizi omncane amakhadibhodi ngokuzenzakalelayo. I-Servo ilawulwa futhi isethwe ngesikrini sokuthinta.
2. Amasilinda womoya alawula ukucindezela, ukulungiswa okulula kogqinsi lwekhadibhodi.
3. Ikhava yokuphepha yakhelwe ngokwezinga le-European CE.
4. Yamukela isistimu yokugcoba egxilile, kulula ukuyinakekela.
5. Isakhiwo esiyinhloko senziwe ngensimbi yokuphonsa, ezinzile ngaphandle kokugoba.
6. I-crusher isika imfucuza ibe yizicucu ezincane futhi izikhiphe ngebhande lokuhambisa.
7. Ukukhiqizwa okuqediwe okukhiphayo: ngebhande le-conveyor lamamitha angu-2 ukuze liqoqwe.
Ukugeleza Kokukhiqiza:
Ipharamitha yobuchwepheshe eyinhloko:
Imodeli | I-FD-KL1300A |
Ububanzi bekhadibhodi | W≤1300mm, L≤1300mm W1=100-800mm, W2≥55mm |
Ukujiya kwekhadibhodi | 1-3 mm |
Isivinini sokukhiqiza | ≤60m/min |
Ukunemba | +-0.1mm |
Amandla emoto | 4kw/380v 3 isigaba |
Ukunikezwa komoya | 0.1L/min 0.6Mpa |
Isisindo somshini | 1300kg |
Ubukhulu bomshini | L3260×W1815×H1225mm |
Phawula: Asihlinzeki nge-compressor yomoya.
I-Auto feeder
Isebenzisa i-feeder edonsa phansi ephakela impahla ngaphandle kokuma. Itholakala ngokuzenzakalelayo ukuphakela usayizi omncane webhodi.
I-Servofuthi I-Ball Screw
Iziphakeli zilawulwa isikulufu sebhola, esishayelwa injini ye-servo ethuthukisa kahle ukunemba futhi yenze ukulungisa kube lula.
8 amasethilaseKuphakameniImimese yekhwalithi
Thatha imimese eyindilinga eyingxube enciphisa ukuhuzuka futhi ithuthukise ukusika kahle. Okuhlala isikhathi eside.
Ukulungiselelwa kwebanga lommese okuzenzakalelayo
Ibanga lemigqa yokusika lingasethwa isikrini sokuthinta. Ngokwesethingi, igayidi izohamba ngokuzenzakalelayo iye endaweni. Asikho isilinganiso esidingekayo.
Ikhava yokuphepha ejwayelekile ye-CE
Ikhava yokuphepha iklanywe ngokwezinga le-CE elivimbela ngokuphumelelayo ukungasebenzi futhi liqinisekisa ukuphepha komuntu siqu.
I-waste crusher
Udoti uzochotshozwa ngokuzenzakalelayo futhi uqoqwe lapho usika ishidi elikhulu lekhadibhodi.
Idivayisi yokulawula ukucindezela kwe-pneumatic
Yamukela amasilinda omoya okulawula ingcindezi eyehlisa imfuneko yokusebenza kwabasebenzi.
Isikrini sokuthinta
I-HMI enobungane isiza ukulungisa kube lula futhi kuyashesha. Nge-Auto counter, i-alamu nebanga lommese, ukushintsha ulimi.